Custom Molded Pulp Packaging

Custom molded-fibre trays and protective inserts developed around product geometry, cushioning, nesting and integration with the outer paper package.

Product specification

See the format from every working angle.

Molded pulp is designed from the protected product outward. Cavities, ribs, draft angles, wall transitions and nesting must be resolved alongside the outer box and the expected transit conditions.

Realistic molded pulp inserts protecting a bottle, electronics device and cosmetic jar — 01Overall formatIllustrative format visualization

Close detail of molded pulp cavity, protective ribs, nesting lip and natural fibre texture — 02Construction detailIllustrative construction visualization

Flat structure drawing

The plan-view line drawing maps the product cavity, outer trim, protective ribs and draft zones used to begin tooling discussion.

Concept linework for format discussion. Production dielines are issued after dimensions, material and closure are approved.

Dimensions & common starting sizes

Measurements follow overall L × W × D; product cavity specified separately. Final internal clearance is checked against the physical product.

Small retail insert15.9 × 14.8 × 7 cmReference molded-fibre gift-box footprint
Wine tray — flat14.5 × 9.5 × 2.5 in
Wine tray — folded14.5 × 4.75 × 5 inFor standard 750 mL bottles up to Ø3.25 × H13.5 in
Custom insertBuilt from product geometryRecommended for electronics, cosmetics and irregular products

Reference market sizes are starting points, not stocked-SKU or fit guarantees. Final internal dimensions, tolerances and clearances are confirmed from the actual product and approved sample.

Typical applications

Bottle and glassware protection
Electronics and accessories
Cosmetics, wellness and presentation inserts

What we confirm before production

Product geometry and fragile zones
Drop, vibration and compression exposure
Cavity clearance, ribs and draft
Nesting, outer box and packing sequence

Material

Build the structure first.

Recycled-fibre molded pulp
Natural, light or custom-colour fibre options
Dry-press or refined-surface constructions
Paperboard outer packs and sleeves

Control colour and artwork.

Molded or debossed identification marks
Printed paper sleeve or outer carton
Applied label where direct surface printing is unsuitable

Finish

Add emphasis where it helps.

Natural molded-fibre texture
Refined or smoother presentation surface
Protective coating only where the use case requires it

Start with this format

Carry the product context into your quote.

Select a starting size and material direction. Both stay editable in the project brief.

Starting sizeMaterial directionRequest a Quote for This Product

Define the proof before production.

Final specifications depend on the product, intended use, dimensions, order quantity and destination.

Biodegradable fibre material options
Product-specific cavities and protective ribs
Tray, clamshell and insert development
Draft angle and nesting review
Surface and colour options
Outer-packaging and transit-test integration

Project questions

Clear answers before the brief.

What information is needed to design a molded-pulp insert?: We need the product geometry, fragile zones, weight, removal points, outer-box space and expected drop, vibration and compression exposure.
Can molded pulp replace plastic trays?: It can in many applications, but protection, surface finish, moisture exposure, tolerances and production volume must be reviewed for the actual product.
Can the insert be coloured or branded?: Colour options and molded marks may be possible. Printed branding is often handled by a sleeve or outer paper box for better detail and control.
Why are draft angles and nesting important?: Draft helps release parts from tooling, while nesting affects packing density, freight and separation on the packing line.

Make the next approvala physical one.

Share the product, quantity, timeline and destination. We’ll help define the right next step.

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